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[K-Display Business Forum 2022] Sumitomo Chemical Material Performance Disclosure

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At the ‘Display Business Forum 2022’ held at COEX, Seoul from August 10 to 12, 2022, Sumitomo Chemical unveiled the performance of inkjet materials developed until recently.

Inkjet printing technology is attracting attention as a technology that can reduce the process time and increase material usage of 3-stack OLED or 4-stack OLED, which are mainly used for medium and large-sized devices. JOLED is mass-producing panels for monitors, and TCL CSOT also are considering investing.

Sumitomo Chemical first disclosed the RGB performance of the top-emitting OLED and the bottom-emitting OLED produced by spin coating. Although there was no significant difference in the OLED of the bottom emission type from the previous year, it was confirmed that the performance of the material was improved in the OLED of the top emission type, and in particular, both the efficiency and performance of the blue material were improved.

Sumitomo Chemical's Material Performance

Sumitomo Chemical’s Material Performance

Sumitomo Chemical also mentioned impurity management, ink formation, curing process, and jetting mechanism as core tasks of inkjet printing technology. In order to secure the process time, yield, and performance of inkjet printing, the aforementioned four factors must be overcome.

Lastly, Sumitomo Chemical announced the performance of RGB inkjet materials developed so far, and concluded the presentation by mentioning the target efficiency and lifetime of future materials.

Sumitomo Chemical Development Milestone

Sumitomo Chemical Development Milestone

▶ 2022 OLED Emitting Material Report Sample Download

JOLED raised 47 billion yen to spur solution process OLED business for automobiles.

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JOLED, the world’s first to successfully commercialize solution process OLED products, announced that it had raised a total of 47 billion yen as a third-party capital increase.

According to JOLED, Denso will invest 30 billion yen, Toyota Tsusho 10 billion yen, Sumitomo chemical 5 billion yen and SCREEN Finetech Solutions 2 billion yen. JOLED is known to cooperate with Denso to develop automotive displays and Sumitomo chemical to develop OLED materials for solution process.

In particular, Denso has been mainly using TFT-LCD for automotive displays, but it is expected to lead the development for applying lightweight and easy-to-shape OLED to automobile interior through this investment.

It is expected that this funding will accelerate the establishment of production system for the mass-production of JOLED’s solution process OLED. JOLED announced on July 1 that it would set up a “JOLED Nomi Office” in Nomi-city, Ishikawa, and aim to operate in 2020.

Major production products are medium-sized (10 to 32-inch) solution process OLEDs that will be used for cars or high-end monitors. Also, Toshiaki Arai, chief technologist of JOLED announced that they would target the middle-sized OLED market with solution process OLED, at the 2018 OLED Korea conference hosted by UBI Research in March.

 

Solution Process OLED, Max. 40% Decrease in Component Material Cost Possible Compared to WRGB

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According to 2017 Solution Process OLED Annual Report published by UBI Research, when solution process (ink-jet printing) is applied to large area OLED, it could reduce up to 40% of component material cost, and approximately more than 18% of production cost compared to WRGB process that uses evaporation method.

 

Solution process is a technology that can manufacture RGB pixel structure of large size OLED panel without cutting mother glass using Gen8 manufacturing equipment or larger.

 

UBI Research analyst Hyunjun Jang explained that the solution process applied OLED has a simpler panel structure with 5 layers compared to 20 layers of WRGB OLED. WRGB OLED process material usage efficiency is only at 40% but solution process application could increase this to over 90%. Jang added that the lack of color filter is a factor that could decrease panel production price by reducing development cost. Particularly, this can greatly reduce emitting materials usage which occupies much of materials cost and contribute considerably to the fall in production cost. Furthermore, he added that cost setting of soluble emitting material per gram will be an important factor in production cost decrease and emphasized that organic material usage greatly decreases when soluble emitting materials are used but must consider price increase due to solvent cost, production cost, and development cost.

 

Solution process technology continues to receive attention as a key technology that can lead popularization of large area OLED, and key AMOLED panel companies are carrying out development.

 

In terms of technology, solution process OLED has lower emitting efficiency and short lifetime as diverse solvent is added to existing evaporation materials to transform into ink leading to low purity. This has been an important issue for panel and material companies for past several years. To improve this, DuPont, Merck, Sumitomo Chemical and others have been actively developing soluble OLED emitting materials. Much like evaporation materials, blue materials showed particular difficulty in performance improvement. However, at present significant portion of technology development has been carried out and investigation shows approximately 80% of lifetime and efficacy of has been achieved compared to evaporation materials.

 

2017 Solution Process OLED Annual Report compared and analysed WRGB OLED and solution process OLED’s competitiveness in terms of process, materials, and cost. Key issues, soluble OLED emitting materials development status, key companies’ trend, and solution process OLED market are analysed from various perspectives.

<Source: WRGB OLED and solution process OLED production cost comparison, UBI Research 2017 Solution Process OLED Annual Report>

UBI research publishes 2017 OLED lighting report : LG Display, ready to mass-produce OLED light panel, expecting OLED lighting market to grow fast

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LG Display starts mass production of 5G OLED panel for lighting from the end of September

■ OLED lighting panel market is projected to grow from US$ 1.9billion in 2021 to US$ 5.8billion by 2025

 

LG Display will start mass production of 5G OLED light panels from the end of September, therefore attention is focused on whether the OLED lighting market is growing rapidly. According to LG Display, monthly production capacity is 15K, and it is to be increased to 90K later.

 

According to the ‘2017 OLED Lighting Annual Report’ published by UBI Research on August 8, the global OLED lighting panel market is expected to grow to about US$ 1.9 billion by 2021. Furthermore, it is projected to have a CAGR of 85% for the period 2017-2025, and form a market of US$ 5.8 billion in 2025.

Because OLED lighting is thin, light and flexible, it does not limit the installation space and has excellent design autonomy. In addition, OLED lighting is used for automotive, exhibition, and medical as well as general indoor lighting because it can create a comfortable atmosphere with little heat and flicker.

 

However, the market for OLED lighting has been slower than that of OLED display, which is widely applied to mobile devices and TVs. Osram focuses primarily on automotive OLED lighting, and Philips sold its OLED lighting division to OLEDWorks. Also, Japanese panel makers such as Sumitomo Chemical and Konica Minolta have developed OLED lighting for industrial and medical applications. Nevertheless, it seems to take time for OLED lighting to become eventually a large market.

With LG Display’s mass production of Gen5 OLED line, the price of OLED light panel is estimated to drop below US $ 10 (100 x 100 mm). The significant price competiveness might enable OLED panels to be applied to various areas such as automobile and display lighting as well as indoor lighting. Owing to this expectation, attention is focused on whether the OLED lighting market, showing signs of slow growth, can be materialized.

UBI Research predicted that LG Display would account for about 70% of the world’s lighting OLED panel market in 2017, and will continue to lead the OLED lighting panel market with a 50% market share in 2020.

 

Meanwhile, ‘2017 OLED Lighting Annual Report’ describes trends of next-generation lighting market, promising applications, cost analysis upon the investment of LG Display and forecast of OLED lighting market. Since it analyses particularly OLED lighting market, materials market, and equipment market forecasts for OLED lighting from various perspectives, it is expected to help the related companies identify the OLED lighting market.

<Sales forecast for total OLED lighting panels>

[Light+Building 2016] Sumitomo Chemical to Exhibit Polymer OLED Lighting

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Sumitomo Chemical will exhibit its polymer OLED lighting at “Light+Building 2016,” one of the world’s largest trade fairs for lighting and building technology, to be held in Frankfurt, Germany, from March 13 to March 18, 2016.

This is the third time for Sumitomo Chemical to exhibit its products at the trade fair, following its previous participation in 2014. Sumitomo Chemical will run a booth at the trade fair, inviting the world-renowned Japanese lighting designer Motoko Ishii as the art director for the exhibit.

Sumitomo Chemical’s exhibit, named “OLED JARDIN,” symbolises a “Garden in the Sky” as formed from polymer OLED lighting panels, creating an approachable space of a vast expanse with a taste of Japanese grace added.

In addition to “OLED JARDIN,” Sumitomo Chemical will exhibit its newly-designed OLED panels, improved for brightness and luminance efficiency from those displayed in the previous trade fair. The new polymer OLED panels, available in a range of colors, shapes and sizes, provide a greater degree of flexibility in the design for various spaces and applications.

Following the exhibit at “Light+Building 2016,” Sumitomo Chemical will start the sales of its new product line-up consisting of polymer OLED lighting panels in April this year, aiming to further expand its OLED lighting business.