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Samsung Display advances mass production of 8.6G OLED line, Chinese panel companies are catching up

Hefei Visionox V5 groundbreaking ceremony held last September

Hefei Visionox V5 groundbreaking ceremony held last September

Recently, there is news that Samsung Display is moving up the mass production of the A6 8.6G OLED line to the end of 2025. Following Samsung Display, Chinese panel companies are also rapidly investing.

The biggest reason why OLED panel companies are rushing to invest in the 8.6G OLED line is the chamfer rate. Initially, OLED began to be applied to small and medium-sized products first, and when producing small and medium-sized products of 10 inches or less, a sufficient chamfering rate could be achieved even with the size of a 6G substrate. However, as OLED began to be applied to IT products with large panel areas, unlike small and medium-sized products, the unusable and discarded area in the 6G line increased, and to solve this, a line using a larger substrate was needed.

Samsung Display, the leader in the 8.6G OLED line, began building a production line early this year and plans to begin mass production at the end of 2025. Samsung Display invested in the 8.6G line to mass-produce 2-stack tandem OLED for Apple’s MacBook Pro, but mass-produced it earlier than originally planned, gaining time before mass-producing panels for MacBook Pro. Before mass producing panels to be supplied to Apple, Samsung Display is expected to first mass produce tandem OLEDs to be supplied to laptop set makers such as Samsung Electronics, Dell, HP, and Lenovo.

BOE, a latecomer, also began investing in the 8.6G line. BOE is expected to bring in two deposition machines from Sunic Systems in 2025 and begin mass production in the third quarter of 2026. BOE’s 8.6G line mass production period is from the third quarter of 2026, but like the iPhone, it is expected to be difficult to supply IT OLED panels to Apple in the early stages. Like other 6G lines, it is expected to initially mass produce panels for the Chinese domestic market and improve product quality to supply products to Apple. BOE is currently investing in module lines sequentially, and a total of 18 module lines are scheduled to be invested in Phase 1. Unlike Samsung Display, BOE is simultaneously investing in modules for smartphones and small and medium-sized OLEDs as well as IT OLEDs in the 8.6G line.

Following BOE’s lead, Visionox also invested in 8.6G. Last September, a groundbreaking ceremony was held for Visionox’s 8.6G OLED line, V5, in Hefei, and when Chinese President Xi Jinping visited Hefei’s V5 line in October, it received positive reviews. Additionally, it is understood that Visionox officials visited Korean equipment companies and held meetings this month. Visionox plans to attract government investment based on ViP (Visionox intelligent Pixelization), but due to technical difficulties in vertical deposition, it is likely to be used only as a pilot line.

It was discovered that TCL CSOT is also preparing to invest in an 8.6G line based on inkjet technology. There is a high possibility that an investment announcement will be made at the end of the year. The location is Guangzhou City, and the line capacity is 16K for the inkjet method and 16K for the FMM method, with a total investment of 32K likely to be made.

In addition to the companies mentioned above, Tianma also has the possibility of investing in the 8.6G line, and HKC is considering new investments in 6G OLED. Now that Chinese panel companies are following in the footsteps of Samsung Display, which made its first investment, attention is being paid to how Samsung Display will widen the technology gap.

Junho Kim, UBI Research analyst(alertriot@ubiresearch.com)

▶2024 OLED Technology and Industry Trend Analysis Report for IT Sample

Choong Hoon YI, CEO of UBI Research “Samsung Display will strengthen profitability by producing OLED for high value-added IT”

It is expected that Samsung Display will focus on producing panels for tablet PCs and notebooks to compensate for the reduced utilization rate of the A2 line due to the low-cost flexible OLED offensive of Chinese panel makers.

At the ‘2023 OLED & Micro Display Analyst Seminar’ held at the Federation of Korean Industries in Yeouido on the 5th, Choong Hoon YI, CEO of UBI Research, gave a presentation on ‘IT OLED industry trends and market prospects’.

Choong Hoon YI, CEO of UBI Research

Choong Hoon YI, CEO of UBI Research

CEO YI said, “Samsung Display is expected to focus on rigid OLED production for tablet PCs and notebooks to compensate for the reduced utilization rate of the A2 line due to the low-priced offensive of Chinese companies. As much as it focuses on IT OLED production, the shipment of rigid OLED for smartphones will drop sharply, but it is possible to maintain sales by producing rigid OLED for IT with high added value.” And he also said, “LG Display will start mass production one year later than Samsung Display, and BOE will start mass production at least two years later than Samsung Display.”

According to CEO Choong Hoon YI, LG Display’s decision is being delayed because it is difficult to secure funds for investment in new lines due to the deficit caused by the delay in switching from LCD lines to OLED lines. Nevertheless, LG Display is expected to be able to supply IT panels to Apple from 2026. However, there are still problems to be solved, such as stabilizing the process and securing yield of Sunic system equipment whose production capacity has not yet been verified.

BOE has invested in three OLED line factories for smartphones, but the operation rate is at a level of only one factory, and the Beijing city government is very dissatisfied with over-investment due to insufficient securing of Apple supplies. For the reasons mentioned above and because securing customers for IT OLED has not been decided, BOE’s IT OLED line investment is expected to take at least two years.

CEO YI said, “Chinese panel makers are trying to increase their market share with low-priced attacks, but domestic companies that have secured large customers such as Samsung Electronics and Apple have a significant advantage in competition. In the future, the OLED industry for TV and IT will be developed mainly by Korean companies.”

▶ 2023 Medium and Large OLED Display Annual Report Sample Download

OLED for IT, Will Ship 48.8 million Units by 2027 With an Annual Average Growth Rate of 39%

According to the “2022 Mid-Large OLED Display Semi-Annual Report” recently published by UBI Research, shipments of OLED for IT such as tablet PCs, monitors, and laptops are expected to reach 48.8 million units by 2027 with an annual average growth rate of 39% from 9.5 million units in 2022.

According to the report, the OLED market for IT is expected to be led by laptops by 2024 and OLED for tablet PCs and laptops are expected to lead the market from 2025, as OLED for tablet PCs begin mass production in 2024.

OLED Shipment Forecast for IT Source : 2022 Mid-Large OLED Display Semi-Annual Report

OLED Shipment Forecast for IT Source : 2022 Mid-Large OLED Display Semi-Annual Report

In addition, as Apple plans to adopt OLEDs for some iPad series, Korean and Chinese panel companies are expected to invest in OLED lines for IT. Samsung Display, LG Display, and BOE are planning to invest in new 8.7th generation lines and Visionox recently ordered vertical vapor deposition machines for R&D on the V3 line, which is the sixth generation line.

Samsung Display and LG Display are expected to invest faster in the 8.7th generation line than Chinese panel makers, while BOE and Visionox are expected to invest after Korean companies’ investment.

▶ 2022 Mid-Large OLED Display Semi-Annual Report Sample Download