Reviewing 2015 OLED Industry through Keywords

  1. OLED TV

OLED TV, first released in Q4 2013, recorded approximately 50,000 units of shipment each in Q1 and 2 this year. The shipment increased to 100,000 units in Q3, more than twice the amount of each quarter in H1 2015. As it is estimated that close to 200,000 units were released in Q4, over 90% of LG Display’s 2015 target is expected to be achieved. This is considered to be showing price competitiveness against other TV as the price of OLED TV fell to 1/2 of the initial price and effectiveness of aggressive marketing emphasizing the advantages of OLED TV compared to newly released LCD TV. In Q3 earnings results announcement, LG Display revealed their plan of 1,000,000 units of OLED TV panel shipment in 2016 and forecast OLED TV’s growth. For the industry, 2015 has been the year that secured foothold for OLED TV’s market expansion.

 

  1. Galaxy S6 Edge

At the time of Galaxy S6 and Galaxy S6 Edge’s release, Samsung Electronics estimated the initial supply to be 50:50. However, Galaxy S6 Edge showed 70% in actual demand and this led to shortage in supply. Samsung Display met the demand by starting flexible AMOLED line operation earlier than scheduled. 2015 proved future market growth potential by opening consumers’ wallets through designs possible only with flexible AMOLED panel.

 

  1. Samsung Display Supply Diversification

During the Q3 earnings announcement, Samsung Display revealed their plan to expand non-Samsung clients by 30%. Accordingly, in Q3, when smartphone market’s growth was expected to slow down, the sales performance improved by 13% compared to its previous quarter through key client’s new product release and expansion of client base. Particularly, the market occupation of AMOLED panel shipped toward China is analyzed to have increased within the global mobile market as Chinese set companies released AMOLED panel equipped smartphones.

 

  1. Apple’s OLED Application

Apple, which has been using LCD panel for all products, first applied flexible AMOLED panel, produced by LG Display, to 2015 smartwatch Apple Watch and drew much attention. In H2, Apple diversified suppliers by using Samsung Display’s flexible AMOLED panel. This move is analyzed to be groundwork for flexible OLED application to smartphone following smartwatch. 2015 has been a year with much interest in when flexible AMOLED panel equipped iPhone will be released.

 

  1. OLED Lighting

Global OLED lighting industry went through a great transformation in 2015. OLEDWorks announced they will acquire key parts of Philips’ OLED lighting business, relevant production facilities, and intellectual property. With this take over, OLEDWorks greatly expanded business through widened product portfolio and simultaneous lighting panel mass production in the US and Germany. LG Chem. transferred OLED lighting business to LG Display. The value of transfer is 1.6 billion KRW, and it is seen to be a strategy to increase competiveness by transferring the business to LG Display with their OLED panel mass production knowledge and to focus on existing materials business. The take over and business transfer of the main players in OLED lighting industry, OLEDWorks and LG Chem., are following their own business strategy. However, following these moves, related investment is expected to be delayed for some time and eyes are on how these will affect the OLED lighting business overall.

 

Korea’s Last PMOLED Company to Fade into History?

NeoView Kolon, a subsidiary merged by Kolon Group in order to foster electronics business in 2001, is known within the industry to close down the PMOLED sector on December 31.

 

NeoView Kolon established factory in Hongseong, South Chungcheong Province of South Korea in 2003 and began PMOLED mass production. At this point, Samsung SMD (the current Samsung Display) and LG Electronics were also mass producing PMOLED. Other PMOLED producing companies included Korea’s Orion, Japan’s Futaba, and Tohoku Pioneer, and China’s Visionox. However, Samsung SMD stopped PMOLED business and sold manufacturing equipment to China’s Truly, and Samsung Display began AMOLED business from 2007. Subsequently, LG Electronics also closed down PMOLED sector and merged OLED related personnel to LG Display and launched AMOLED business. Orion was sold to China’s Changhong.

 

With the active application of AMOLED to Samsung Electronics’ Galaxy series, global PMOLED business began to rapidly shrink, and in order to maintain business, PMOLED companies pushed ahead with OLED lighting panel business.

 

NeoView Kolon entered into the automotive instrument panel business with PMOLED transparent display, but this business was also not easy. Furthermore, as the factory location is Hongseong, deep in the countryside, there was high turnover of employees and difficulty in technology development and recruitment. Despite the investment of over 100,000 million KRW, the company showed continued deficit.

 

NeoView Kolon turned into a financial sinkhole for Kolon Group and worsened the Group’s financial structure, leading to persistent discussion of selling or withdrawal of the business. Recently, Samsung Display is actively pushing forward the transparent AMOLED panel business. As such, transparent display business value for Kolon decreased, and it is estimated that this led to the decision of closing down the business.

New Products to be Released Using Visionox’s AMOLED Display

On Dec. 25th, Visionox announced that two products using its display panels will soon be released, including a 5.5 inch AMOLED display applied to high-end smartphone, and a 1.45 inch AMOLED display applied to smartwatch.

 

5.5 inch AMOLED Display Panel, Source : Visionox

5.5 inch AMOLED Display Panel, Source : Visionox

 

It is noted that the 1.45 inch AMOLED display has a display resolution of 272X340 and pixel resolution of 300 ppi, which reaches the highest pixel resolution in the domestic similar products. The thickness is less than 1 mm and the frame is only 1.5 mm. Furthermore, this display also offers MIPI and SPI interface functionality.

 

1.45 inch AMOLED Display Panel, Source : Visionox

1.45 inch AMOLED Display Panel, Source : Visionox

 

The smartwatch using 1.45 AMOLED display will be on sale in mainland China during the Spring Festival 2016 and the smartphone using 5.5 AMOLED display will be released to overseas market in Mar. 2016

NTHU is reshaping the lighting world via Candlelight OLED

Numerous researches have been sounding alarm with increasing frequency on the health hazards of blue light. They report that blue light possesses potential hazard to the retina of human eyes, circadian rhythm, melatonin secretion, and cancer risk.

 

To devise a human-friendly light source and to also trigger a “Lighting Renaissance”, the Prof. Jou’s OLED research group from National Tsing Hua University (NTHU), Taiwan, demonstrates a high light quality and blue-hazard free candlelight OLED, that serves as a good measure and a wisely choice for general lighting. Just before Christmas, the candlelight OLED has won the International Dark-Sky Association Lighting Design Award and Domestic golden lighting medal. Moreover, Taiwan’s government highlights and entirely promotes NTHU and WiseChip Semiconductor Inc. to further investigate candlelight OLED technology via the highest Ministry of Economic Affairs support in following two years. It’s surely confirmed that the health-friendly candlelight OLED can be commercialized, accessible and affordable for human mankind by the end of 2017.

 

Additionally, the IDA website announced that “Since 2006, Prof. Jou has worked with students on organic LED (OLED) lighting technologies in an effort to create lighting that minimizes negative impacts to human health. In this work, he and his research team has made numerous breakthroughs, such as the creation of very low color temperature OLED, sunlight-style OLED, pseudo-natural light OLED, and candlelight-style OLED devices. Their candlelight-style OLED has attracted a considerable attention from both academia and industries. Most importantly, the candle-like OLED has also been praised by medical experts and is considered one of the safest electricity-driven lighting sources. This lighting can be used in both indoor and outdoor applications.”

 

Upcoming lighting industrial trends should be psychological- and physiological- friendly lighting sources. Currently, the gross production value of OLED up to 4,000 billion US dollars.

 

Candlelight OLED, Source: NTHU

Candlelight OLED, Source: NTHU

 

Professor Jou's Research Team, Source: NTHU

Professor Jou’s Research Team, Source: NTHU

 

IDA Received by Professor Jou's Research Team, Source : NTHU

IDA Received by Professor Jou’s Research Team, Source : NTHU

Transparent Electrode Needs Development for Next Generation Display to Surge

Recently, with various research results regarding transparent electrode, interest in next generation transparent electrode is increasing.

 

In early December, UNIST (Ulsan National Institute of Science and Technology) developed printing technology that can arrange the Ag nanowire in the direction chosen on top of substrate. Ag nanowire is transparent electrode that can be applied to large area flexible touch panel and display products. This technology allows the surface to be flat through the fusion of nanotechnology to the existing printing process and increases transmittance.

 

Around the same time, ETRI (Electronics and Telecommunications Research Institute) developed technology that replaces thin metal electrode on top of OLED substrate with graphene transparent electrode. The metal electrode that were being used in OLED was mostly silver (Ag) material, but due to the reflection of internal light, the viewing angle changed depending on the angle. The external light also affected picture quality due to reflection. The newly developed technology used graphene that mostly does not reflect internal/external light as transparent electrode and improved transmittance and picture quality.

 

At present, ITO (indium tin oxide) is most widely used as transparent electrode materials. However, the supply is limited and flexible electronic device application is narrow. As such, the demand for the development of new materials that can replace this is greatly increasing. Particularly, as ITO is not suitable for stretchable device, the next generation transparent electrode development is considered to be a key issue for future display.

 

At 2016 Production/Process Technology Development and Application Cases by Flexible Transparent Electrode and Film Materials Seminar (December 17) held in Seoul, South Korea, Dr. Won Mok Kim of KIST (Korea Institute of Science and Technology) discussed, of many flexible transparent electrodes, TCO (transparent conductive oxide) production and process technology through presentation titled ‘TCO based flexible transparent electrode production and process technology development trend and applications’.

 

Of the transparent conductive materials, oxides have been researched the longest, and they are most widely used transparent conductive materials. Oxide including conductive materials have optical band gap of ≥3.0 eV and therefore has high transmittance and can be flexible. Kim revealed that TCO needs further improvement in conductivity and transmittance for display application.

 

Regarding transparent body, when refractive indexes of components are different, the path of light through the transparent body is refracted. When this occurs, the object becomes hazy although transparent. Haze is quantified and used to assess the transparent body’s performance. Kim explained that for solar cell the haze is purposefully increased to transmit more light to the internal active materials. However, if the display is clouded the clarity of image is reduced and therefore haze has to be lowered. To achieve this, Kim reported that the TCO’s surface roughness has to be reduced.

 

Kim revealed that there are two issues, temperature and flexibility, when TCO is used as transparent electrode. ITO’s conductivity is highest at 300 ℃, and for ZnO it is around 200 ℃. Channel cracks could occur with TCO when higher than bending strain is applied, and the crack could snap when it is bent further, destroying the device performance. Kim explained that to increase the bending strain, the thickness has to be reduced. However, when doing so as the sheet tension increases, the process has to be designed carefully considering the tradeoff.

 

Transparent electrode could be applied to display, solar cell, touch panel, and lighting among others and therefore requires much development. Although oxides have been long researched as transparent electrode materials, Kim concluded that even more diverse value can be created through fusion with next generation materials.

 

그림1

OLED and Graphene Together Achieves Innovative Technology

By Choong Hoon Yi

 

Korean research team is expected to greatly improve display’s transmittance and picture quality through fusing graphene technology, focus of much attention as the new material to OLED technology.

 

On December 15, ETRI (Electronics and Telecommunications Research Institute) replaced the thin metal electrode that was used as transparent electrode on top of the OLED substrate with graphene transparent electrode, and succeeded in developing original technology that is conductive and transparent.

 

This research results were presented in Scientific Reports, a journal from the publishers of Nature on December 2.

 

The metal electrode used in OLED until now has been mostly silver material, but due to the reflection of internal light, the viewing angle changed depending on the angle. The external light also affected picture quality due to reflection.

 

In order to solve this problem, ETRI research team focused on graphene that mostly does not reflect internal/external light. By replacing the material, the team reported that the transmittance increased by approximately 40% and reflectance improved by approximately 60%.

 

OLED was successfully lighted by attaching graphene transparent electrode to the organic layer on top of the film form (23 x 23 mm, 30 ㎛ thickness) of substrate. The research team believes this will be able to contribute much when applied to transparent OLED display and white OLED-based large area OLED display in future.

 

Particularly, unlike the existing vacuum process OLED production method, this technology can be employed via lamination where film is attached to the organic layer and graphene. Therefore, OLED can be produced through simpler process. It is expected that this can be evolved into production technology using roll to roll process.

 

Additionally, ETRI, together with Hanwha Techwin, is working on applying graphene transparent electrode to OLED’s lower electrode through collaboration of high quality graphene thin film electrode materials. The related technology development results were published online by The IEEE (Institute of Electrical and Electronics Engineers) of Selected Topics in Quantum Electronics.

 

ETRI’s Dr. Jeong-Ik Lee (soft I/O interface research section) anticipated that “this technology will be able to play a role in widening the gap with latecomer countries in OLED industry where challenging latecomers are strong”.

 

This research was carried out through Korea’s Ministry of Science, ICT and Future Planning and Institute for Information & Communications Technology Promotion (IITP)’s “Energy reducing environment adapting I/O platform technology development for future advertisement service” project and Ministry of Trade, Industry and Energy and Korea Evaluation Institute of Industrial Technology’s “Substrate size 5.5 generation or larger graphene film and OLED device/panel foundation and application technology development for graphene materials OLED transparent electrode and thin film encapsulation application”.

 

ETRI is planning to additionally develop sheet tension reducing technology by manufacturing metal in thin, grid forms and enlargement technology to produce mobile display size within 2016.

 

Through this technology, the research team produced 6 international patent applications and 6 papers. ETRI is intending to transfer the technology to graphene film and display panel companies among others. Commercialization is estimated to begin after 3 years.

1.Graphene transparent electrode applied lit OLED

1. Graphene transparent electrode applied lit OLED

 

2. OLED with existing thin metal electrode and graphene electrode OLED comparison (Left: Graphene, Right: Thin Metal, Ag)

2. OLED with existing thin metal electrode and graphene electrode OLED comparison (Left: Graphene, Right: Thin Metal, Ag)

 

3.Film including graphene transparent electrode applied to lamination process using OLED production

3. Comparison graph of existing thin metal electrode OLED and graphene electrode OLED

 

4.Film including graphene transparent electrode applied to lamination process using OLED production

4. Film including graphene transparent electrode applied to lamination process using OLED production

 

5.Graphene transparent electrode OLED Production Process

5. Graphene transparent electrode OLED Production Process

 

[Process Explanation]

After manufacturing laminated film, formed with bonding layer (BL) and PET film, using surface treated substrate, graphene transparent electrode is transferred on to the bonding layer. By laminating the laminated film that includes graphene transparent electrode on the substrate (lower electrode and organic layer), OLED where graphene transparent electrode is used as upper electrode is complete.

 

6.Graphene OLED of diverse colors

6. Graphene OLED of diverse colors

Heraeus Materials Reveals Innovative Conductive Polymer Transparent Electrode

Heraeus Materials Korea’s Jinwhan Kim

Heraeus Materials Korea’s Jinwhan Kim

 

By Choong Hoon Yi

 

At 2016 Production/Process Technology Development and Application Cases by Flexible Transparent Electrode and Film Materials Seminar (December 17), Heraeus Materials Korea’s Jinwhan Kim revealed new product of Clevios, Heraeus’ main transparent electrode series, through a presentation titled Conductive Polymer-based Flexible Transparent Electrode Production and Process Technology Development Trend and Application Examples.

 

Transparent electrode possesses high transmittance of ≥ 80% and conductivity of ≤ 500 Ω/ㅁ, and is being used as electronic component for displays including OLED electrode. The transparent electrode can be mainly categorized into 3 types: thin metal film, carbon allotrope, and conductive polymer. Heraeus Materials is considered a major company producing conductive polymer together with SKC.

 

Although many people regard Heraeus as a company producing gold and silver bullion, Kim explained that Heraeus is focusing on display and semiconductor related chemicals. Particularly, Kim added that Clevios, Heraeus’ representative product, contains over 20 years of PEDOT materials know-how and experience.

 

Clevios™ P, the existing PEDOT:PSS product, is mostly produced in Leverkusen, Germany, and essentially uses thermal curing. Kim revealed that when Clevios™ P is coated, it shows bluish hue and the degree changes depending on the thickness. The conductivity is 1,000 S/cm and has the refractive index similar to glass.

 

While the existing Clevios product has sufficient flexibility to be applied to flexible products, Kim reported that future flexible display requires transparent electrode with higher specifications, emphasizing the importance of product development, and introduced new product Clevios™ HY.

 

High conductive transparent electrode, Ag nanowire was added to the existing Clevios PEDOT:PSS product to produce Clevios™ HY. AG nanowire typically has rough surface but Clevios PEDOT:PSS corrects this by making it flat. The highly flexible new product has relatively low sheet tension of less than 100 Ω/ㅁ. Kim emphasized that this new product can be turned to solvent base and used in printing process, revealing they are developing Clevios™ HYJET, a PEDOT:PSS transparent electrode for printing use.

Now is the Time to Invest for OLED to be the Next Generation Display

By Hyun Jun Jang

 

 

 

 

On December 10, a seminar specializing company bizocean held ‘2016 Next Generation Display’s Latest Trend and Cutting Edge Industry Application Issues and Business Creation Seminar’ in Korea Technology Center. Professor Changhee Lee of Seoul National University, the first speaker of the seminar, announced that as OLED will become the technology for future display, now is the time for investment by the companies.

 

Lee reported that the display follows camera’s resolution, and although resolution has been developed up to UHD, he forecast that it will advance further. He also added that higher the resolution, the display performance that consumers demand will increase.

 

Regarding the current display market status, Lee explained that as the LCD’s margin is falling the market has to turn to OLED, but it is still expensive and capacity is low. Additionally, from the way consumers are still using the term liquid crystal regarding Samsung’s AMOLED smartphone, Lee speculated that people have difficulty in distinguishing between LCD and OLED. He told the audience that the industry should inform the public of the OLED’s differences from LCD through transparent, flexible displays that show OLED’s superior traits, and open the market through product differentiation strategy.

 

For the future display, Lee pointed out printing OLED. He explained that although printing OLED’s lifetime, particularly blue’s, falls short compared to vacuum evaporation, it is estimated to reach commercialization stage after 2-3 years. Despite the flaws in terms of materials, Lee reported that the advantages such as reduced production cost, fast tact time, and material usage efficiency will lead to the opening of the market. For these reasons, Samsung and LG are carrying out development.

 

Lee forecast that LCD, in its maturity stage of the industry life cycle, will lead the market for a while, but OLED technology will rapidly evolve and become the focus of the next generation display market. Regarding OLED TV, Lee mentioned that large area OLED mass production through printing technology is urgent in order to achieve price competitiveness. At present, OLED’s capacity is less than 1/100 of LCD. As such, even if there is demand, supply may not be able to meet it and Lee suggested the need for investment to the companies. He added that if there is low supply when the number of customers is high, the opening of the market could be delayed.

 

<Display Market Forecast Source: Professor Changhee Lee Presentation Material>

Lee mentioned QLED as another future display technology. QLED has the same structure as OLED but uses quantum dot as the emitting materials, changing colors through different sizes. Lee reported that the color gamut is high as the wavelengths are shorter than OLED emitting materials. Also as the same material is used, QLED has an advantage of reduced material production cost and development of micro display with 2,000 ppi is complete. However, Lee added that as the lifetime is nowhere near sufficient, commercialization stage is still far away.

[Analyst Column] LCD Industry Administration to Worsen after 3 Years

Choong Hoon Yi, Chief Analyst, UBI Research

 

 

BOE is intending to carry out a large amount of investment in order to operate Gen10.5 LCD line from 2018. Meanwhile, key set makers including Apple, Samsung Electronics, LG Electronics, and Panasonic are devising strategy to move from LCD to OLED for smartphone and premium TV displays. As such, it is becoming more likely for the LCD industry to be in slump from 2018.

 

At present, the area where LCD industry can create profit is LTPS-LCD for smartphone. The forecast smartphone market for this year is approximately 15 billion units. Of this, Samsung Electronics and Apple are occupying 20% and 15% of the market respectively. OLED equipped units are less than 2 billion.

 

However, from 2018 the conditions change greatly. Firstly, Apple, which has been using LCD panel only, is estimated to change approximately 40% of the display to OLED from 2017 earliest and 2018 latest. Apple is testing flexible OLED panels of JDI, LG Display, and Samsung Display, and recommending them to invest so flexible OLED can be applied to iPhone from 2017. The total capa. Is 60K at Gen6. As new investments for Gen6 line of Samsung Display and LG Display are expected to be carried out from 2016, supply is theoretically possible from 2017.

 

Source: UBI Research Database

Source: UBI Research Database

 

If 5inch flexible OLED is produced from Gen6 line, under the assumption of 50% yield at 60K capa. 65 million units can be produced annually, and approximately 1 billion units if the yield is 80%. If Apple’s iPhone shipment in 2017 is estimated to be around 2.7 billion units, within the 50-60% yield range approximately 25% of the display is changed to OLED from LCD, and if yield reaches 80% around 40% will change. The companies that are supplying Apple with LCD for smartphone, LG Display, JDI, and Sharp, are expected to show considerable fall in sales and business. These 3 companies could be reduced to deficit financial structure just from Apple’s display change

 

Furthermore, as Apple is not producing low-priced phones, under the assumption that future iPhone could all have OLED display, Apple could cause the mobile device LCD industry to stumble after 3 years.

 

Samsung Electronics also is gradually changing Galaxy series display to OLED from LCD. Of the forecast 2015 shipment of 3 billion units, 50%, 1.5 billion units, has OLED display, but Samsung Electronics is expected to increase flexible OLED and rigid OLED equipped products in future. Particularly, as Apple is pushing for flexible OLED application from 2017, Samsung Electronics, whose utilizing OLED as the main force, is estimated to increase flexible OLED usage more than Apple. It is estimated that all Galaxy series product displays will be changed to OLED from 2019.

 

 

Under these assumptions, of the estimated smartphone market in 2020 of approximately 20 billion units, Samsung Electronics and Apple’s forecast markets’ 7 billion could be considered to use OLED.

 

Samsung Display is strengthening supply chain of set companies using their OLED panels. Samsung Display is supplying OLED panels to diverse companies such as Motorola and Huawei as well as Samsung Electronics, and also expected to supply rapidly rising Xiaomi from 2016. If smartphone display is swiftly changed to OLED from LCD from 2017, Chinese display companies that are currently expanding TFT-LCD lines are to be adversely affected.

 

Additionally, in the premium TV market, LG Electronics mentioned that they will focus on OLED TV industry at this year’s IFA2015. As a part of this, LG Display is planning to expand the current Gen8 34K to 60K by the end of next year. Furthermore, in order to respond to the 65inch market, Gen9.5 line investment is in consideration. In the early 2015, Panasonic commented that they were to withdraw from TV business but changed strategy with new plans of placing OLED TV on the market in Japan and Europe from next year.

 

As Samsung can no longer be disconnected from the OLED TV business, there are reports of investment for Gen8 OLED for TV line in 2016. Although OLED TV market is estimated to be approximately 350 thousand units this year, in 2016, when Panasonic joins in, it is expected to expand to 1.2 million units. The OLED TV’s market share in ≥55inch TV market is estimated to be only 4% but in premium TV market it is estimated to be significant value of ≥10%.

 

 

 

 

If Samsung Display invests in Gen8 OLED for TV line in 2016, from H2 2017 supply to Samsung Electronics is possible. As OLED Gen8 line’s minimum investment has to be over 60K to break even, it can be estimated that Samsung Display will invest at least 60K continuously in future.

 

Under these conditions, LCD industry can only be in crisis. Firstly, it becomes difficult for Sharp to last. Sharp, which is supplying TFT-LCD for Apple’s iPhones and LCD for Samsung Electronics’ TV, will lose key customers. Secondly, BOE, AUO, and JDI, the companies selling LCD panels to these companies, are not ready to produce OLED and therefore damage is inevitable.

 

BOE is carrying out aggressive investment with plans to lead the display industry in future with operation of Gen10.5 LCD line. Therefore, from 2018, as the main cash cow items disappear, administration pressure could increase.

[2015 OLED Evaluation Seminar] Oxide TFT Technology that 2015 should Spotlight

By Hyun Jun Jang

 

During the 2015 OLED Evaluation Seminar (December 4) hosted by UBI Research, Professor Jin-Seong Park of Hanyang University gave a presentation titled OLED Oxide TFT Technology Trend, discussing oxide TFT, related industry, and technological issues as well as TFT technology that should receive the spotlight in 2016.

 

Oxide TFT has an advantage of high mobility and large area uniformity compared to a-Si TFT. As such, it is being more applied to large area OLED panel and used in LG Display’s OLED TV.

 

Park revealed that there are mainly 4 issues regarding oxide TFT and led with the reliability issue. Oxide TFT is essentially in amorphous state but when crystalized, the density and crystallizability increase; as oxygen does not move away and stay in place, defects occur less and reliability is high. Japan’s SEL and Sharp published CAAC (C-Axis Aligned Crystal) structure related oxide TFT paper, and Cornell University produced CAAC oxide TFT by increasing the substrate temperature and adjusting oxygen’s partial pressure.

 

The second issue is composition ratio. Park reported that composition ratio is the most closely related characteristic to TFT’s mobility. He revealed that recently research is being carried out centering around IGZO (indium gallium zinc oxide), but also oxide TFT research with different composition ratio is continually published. For example, ITZO (indium tin zinc oxide)’s mobility has been reported to reach 30cm/Vsec, and BOE is working on the related research. Research results, which showed increased mobility and reliability for IGZTO, which is IZTO with G added, was published, as well as ZnON (zinc oxide nitride) TFT’s 100cm/Vsec mobility. BOE demonstrated ZnO TFT applied 14.1inch AMOLED.

 

The third issue is the device structure. Park explained that efficiency can increase when top gate structure is used to oxide TFT as parasitic capacitor is not needed, but that the process is difficult. However, Park reported that JOLED revealed when self-alignment is used the number of masks used can be reduced and increases performance. This structure is applied to OLED TV by LG Display.

 

Lastly, Park gave the safety of device as the last issue. Oxide TFT can exhibit degradation effects from light, oxygen, hydrogen, and moisture. Park reported that hydrogen particularly has great effect on the safety. He explained that although the current prevailing OLED TFT is LTPS, as the panel becomes larger there will be technological competition between oxide and LTPS. Reporting that TFT which is cost efficient and shows high performance in diverse factors such as resolution will dominate the market, Park concluded his presentation.

 

 

 

[2015 OLED Evaluation Seminar] Professor Hong Mun-Pyo of Korea University Retraces Flexible OLED’s Key Issues

By Hyun Jun Jang

 

During the 2015 OLED Evaluation Seminar (December 4) hosted by UBI Research, Professor Hong Mun-Pyo of Korea University gave a talk titled Flexible AMOLED Gas Barrier Technology Development Status. Through this presentation, he discussed in detail flexible OLED’s outline, technological issues, and encapsulation among other key issues.

 

Flexible display signifies a display that was produced on top of flexible substrate, and not an existing glass substrate, which can bend, fold, or roll without breaking. Hong emphasized flexible display is the next generation display that can simultaneously satisfy consumers and panel makers, and an area that OLED can be more valuable compared to LCD.

 

There are 3 essential issues in flexible display, substrate, TFT array, and display processes, as well as ancillary issues such as application and cost. Hong reported key issues regarding substrate and display process.

 

Flexible display uses plastic substrate, instead of glass, that is strong against shock and can bend. Therefore, handling technology that manages plastic substrate is considered a key technology in flexible display production. Hong revealed that for handling technology, a film lamination method and vanish coating method are mainly used. A film lamination method is where plastic substrate is attached to carrier glass using adhesive before being processed and a vanish coating method is where the PI substrate is coated to the carrier glass before processing. He emphasized that no matter which method is used, the debonding technology used to detach the plastic substrate from the glass plays a crucial role in deciding yield.

 

Hong followed the substrate discussion with encapsulation technology. Encapsulation technology prevents moisture and oxygen that affect OLED panel’s performance from infiltrating in order to increase the display’s lifetime. As it is a core process that decides OLED panel’s yield, OLED panel production companies are focusing on optimum encapsulation technology development.

 

Key issues of encapsulation technology that is currently being applied to flexible OLED, barrier coating related issues are considered the most important. Barrier coating is the coating applied to the plastic substrate to overcome the limitations that occur as existing glass substrate is replaced by plastic. For flexible encapsulation, as can type or frit seal technologies that were used for glass encapsulation cannot be used, face seal or TFE technologies that can be applied to flexible are used. Also, as the permeability of oxygen and moisture has to be 10-6g/m2day or less, high performing barrier coating technology is needed.

 

When barrier coating is used to flexible OLED, generally 3 problems occur. Firstly, physically cracks or particles can develop. Regarding this, Hong explained that this issue can be solved if process is properly maintained. The second problem is micro defects that can arise on the surface of plastic film, which can be solved through optimized process, according to Hong. Lastly, nano-sized pin holes can come up. Hong revealed that multi-layers of barrier coating can solve this problem.

 

Generally, when OLED panel is produced the thickness of encapsulation layer is not a big issue. However, Hong emphasized that the thickness becomes a core issue when producing flexible OLED panel. He reported that hybrid structure of encapsulation where gas barrier cover plate is attached to passivation layer placed via PECVD can be the solution.

 

Although the most suitable process technology for hybrid encapsulation production is R2R, as appropriate results are not obtained when CVD is applied to R2R, Hong reported that research is being carried out toward the sputtering using direction. He revealed that if reflection plate is added to the sputtering equipment and neutron beam release is induced, defects that occur during the sputtering process can be reduced as the target thin film stabilizes.

 

홍문표 교수2

[2015 OLED Evaluation Seminar] Can LG Display and Samsung Display Become OLED Market’s Rule Maker?

By Hyun Jun Jang

 

At 2015 OLED Evaluation Seminar (December 4) hosted by UBI Research, UBI Research’s president Choong Hoon Yi gave a talk titled AMOLED Panel Industry Trend and Market Forecast discussing OLED industry until 2015 and forecasting 2016 OLED market.

 

Yi presented 2 issues related to flexible OLED. The first issues he discussed was regarding foldable types in foldable display. Yi explained that in-folding is where display is placed inside and out-folding has display on the outside, and revealed that in-folding type is mainly being developed. He also added that these technologies will be useful in FinTech (financial technology: new form of financial technology using mobile, social network, big data, etc.).

 

According to Yi, another issue for flexible display is film application. In order to increase the yield of flexible display, film has to replace cover glass. However, this could lead to unpleasant touch sensation and Yi emphasized technology such as polishing has to be applied to improve this to convince the consumers.

 

Regarding the market, Yi estimated that the total global smartphone market will grow to record approximately 2,000 million units until 2020, with Samsung Electronics’ 400 million units. He also estimated that the OLED display proportion of Samsung’s Galaxy series will continue to increase and that most of Galaxy products will have AMOLED panel in 2019. Of this, Yi announced that flexible OLED and rigid OLED are to record approximately 280 million units and 120 million units respectively. He also forecast that the OLED TV market will grow into approximately 11 million units and that materials and equipment companies will rapidly grow.

 

At present, the display market is entering low growth state, and companies are focusing on strengthening the market competitiveness through new technology development and production potential increase. Samsung Display is actively striving to increase OLED panel’s supply for external companies. LG Display announced 1.84 billion KRW investment for world’s largest OLED focused P10 factory and other areas.

 

Yi reported that as flexible OLED evolves, the mobile display resolution competition of the present will disappear, and he estimated that as LTPS-LCD market decreases, the sales of related panel companies, such as BOE, Sharp, JDI, and LGD, will diminish.

 

Yi also told the audience that he is expecting Samsung Electronics to put OLED TV on the market from 2018 and the sales of the companies, Sharp, AUO, and CSOT, that were supplying them with LCD panels will fall. Essentially, he explained that as the OLED market grows, LCD dealing companies’ position will weaken which will lead to the strengthening of OLED panel production and related companies’ position.

 

When asked about the future of Korean display panel companies, Yi replied that when LCD and OLED are competing, set companies decides the market. However, if OLED can unite the market, Yi emphasized that the display panel will be rebranded as Rule Maker and LG Display and Samsung Display will be in its center.

 

 

[2015 OLED Evaluation Seminar] How can OLED Emitting Materials, Components and Other Materials Markets Survive?

By Choong Hoon Yi

 

At 2015 OLED Evaluation Seminar (December 4) hosted by UBI Research, Sung-Kee Kang, DS Hi-Metal’s CSO, reported that OLED display market has to expand through OLED TV and new applications in order for OLED emitting materials companies to grow.

 

Presenting under the title of ‘OLED Organic Material Technology, Industry Trend’, Kang introduced the current OLED emitting material value chain. He explained that within OLED emitting materials market, there are too many players considering the current volume and overall OLED display market expansion is a necessity. However, he added that for OLED display to compete against LCD display, OLED TV market has to expand successfully, and new application that utilizes OLED’s characteristics is needed.

 

In order to expand the market, development of OLED emitting materials and other materials is urgently in demand that meet the required conditions. Kang emphasized that at present new technology seeds promotion for the next OLED is needed as well as development of OLED emitting materials, and other flexible/transparent related materials with new functions.

 

Considering LG’s active OLED TV marketing, Apple’s interest in OLED panel application, and possibility for Samsung to apply AMOLED to all models among others, OLED market is anticipated to rapidly grow. Together with this, the industries of OLED emitting material and component/other materials with new functions are also expected to considerably grow.

[2015 OLED Evaluation Seminar] Transparent Flexible Display’s Necessity Found in Worth

On December 4, UBI Research hosted 2015 OLED Evaluation Seminar in HJ Convention Center in Seoul, South Korea. The first speaker, LG Display TFD Biz Operation Group’s Chief Research Engineer Jeonghyun Kim spoke on transparent and flexible display’s worth.

 

Under the title of ‘Transparent/Flexible Display’s Future’, Kim discussed overall development trend of display and marketability. At present, the display market is changing to OLED, but as the growth rate is decreasing Kim added that new market creation is necessary. He explained that this is the time for a breakthrough of new market and transparent flexible display can play the lead. Kim also mentioned the marketability of transparent flexible display that can be actualized through OLED.

 

Transparent flexible OLED display possesses high technology level required by plastic substrate, low temperature process technology, and module among others. However, while introducing transparent and flexible OLED display’s worth, Kim emphasized the need for related technology development. The transparent display’s worth, mentioned by Kim, includes space expansion potential through home interior design, communication and safety increase within public facilities, AR information on existing transparent area, and sentimental and recreational experience at observatory and gallery. Regarding flexible display’s worth, he cited mobility in thinness and lightness, utilization through digital board, and space expansion through design freedom.

 

As a prime market for transparent flexible display application, Kim discussed automotive display market; considering the automotive market trend toward driverless/electric vehicles, display utilization inside the vehicle will increase and automotive industry will seek OLED display first.

 

With the LG Display’s video with diverse applications of transparent flexible display and future direction for display, Kim concluded his presentation.

Planar Aims for Transparent OLED Product Mass Production in Feb 2016

On November 30 (local time), a US based display production company Planar held an online presentation titled ‘Planar Look Thru OLED Transparent Display Webinar’, discussing transparent display traits and disclosing specifications for products which are estimated to be mass produced from February 2016.

 

Transparent display is defined as a display with see-through screen showing objects behind the display as well as the display contents. Recently, it is receiving much attention as a technology with high potential for diverse applications expanding existing display industry.

 

Planar explained that unlike the existing display, transparent display pixels are separated into transparent and emitting areas with RGB subpixels located in the emitting area. Planar clarified that what is black on general display becomes see-through and white becomes opaque.

 

Transparent display’s performance is decided by several factors such as transmittance, brightness, and color gamut. Regarding this, Planar revealed that the transmittance of transparent display is not fixed but can be affected by ambient light; brighter the surrounding environment, higher the transmittance. Additionally, viewers have tendency to perceive the display with higher color gamut as brighter than the actual brightness, and transparent display’s color gamut is therefore an important factor.

 

In early 2015, Planar revealed a 55inch transparent OLED display prototype. At present, Planar is receiving pre-order and aiming for mass production in February 2016. The company also reported basic specifications for the panel: 45% of transmittance, 100% color gamut, and Full HD (1,920×1,080) of resolution. The product also has 5 input sources: 4 HDMI terminals, and 1 display port.

 

During the webinar, Planar explained that 32 touch points using IR (infra-red) touch system installation is an option. Although this is less accurate than touch system using touch film, Planar explained that this was an unavoidable choice in order to increase the transmittance. They also added that they are continuing research for new touch system application.

 

The 55inch panel price starts from under USD 15,000 and Planar is currently receiving pre-order. Although there are many factors that affect transparent OLED’s lifetime, it was measured to be 20,000 hours at LT50. Answering the question on whether it is affected by UV light, Planar explained that it can be UV sensitive and the product was designed to be an indoor installation.

 

It is estimated that the transparent OLED panel used in the Planar’s product released is produced by Samsung Display as it has the same 45% transmittance, 1920×1080 resolution, and 400nit brightness.

 

Planar’s Transparent OLED Display to be Mass Produced  Source: Planar

Planar’s Transparent OLED Display to be Mass Produced Source: Planar

Professor Jang-Ung Park of UNIST Discusses Transparent Electrode’s Present and Future

During the International Advanced Materials & Application Technology Expo (November 25-27), Professor Jang-Ung Park of Ulsan National Institute of Science and Technology (UNIST) gave an in-depth lecture on transparent electrode’s new technology and research results under the presentation title of ‘Technology Trend and Development Direction of High Performance Transparent & Stretchable Electrodes Using Graphene and Ag Nanowire Complex’.

 

Transparent electrode is an electronic component with usually ≥80% transparency, and sheet tension of ≤500Ω/ㅁ of conductivity. This technology is widely used in electronics including LCD front electrode and OLED electrode in display, touchscreen, solar cell, and optoelectronic device.

 

Park explained that the main market for transparent electrode is display and touchscreen, and announced that the transparent electrode market is to grow into US$4,800 million in 2020 from 2015’s US$ 3,400 million.

 

The electrode materials that is mainly being used at present is ITO (indium tin oxide) film produced through evaporation or sputtering. ITO’s merits include good conductivity from the low sheet tension and suitable for mass production. However, China is the main producer of the rare main material, indium, and has a drawback of high processing temperature. As such, research for indium replacement is continuing.

 

Graphene, CNT (carbon nano tube), Ag nanowire, and metal mesh are some of the materials that are in the spotlight as ITO replacement. However, Park emphasized that transparent electrodes that are being developed at present have difficulty in surpassing ITO in terms of electronical and optical properties. Instead, he explained that as the display shape changes, the replacement material can be used for displays where ITO cannot be applied.

 

At present, ITO is being used as the main electrode material for flat display. However, its weakness against mechanical stress and limitation in flexibility led to some views that flexible display application will be difficult. Regarding this Park explained that thickness of substrate is more important than ITO’s traits for display’s curvature radius and therefore if substrate becomes thinner, ITO can be applied even to foldable display as well as flexible. He added that although folding the display is acceptable, stretchable display is impossible as the properties are destroyed when pulled.

 

Park emphasized that in order for the wearable display market, including the smartwatch market, to grow, the comfort of the user is important. He reported as a human body does not conform to a specific curvature radius, to improve the user comfort, stretchable panel that can bend in diverse directions is a necessity. For this to be possible, transparent electrode that can replace ITO is required.

 

For example, watch shaped application can be replaced with stretchable display up to the strap part that wraps around the wrist. Glasses shaped application can have stretchable display for curved areas such as lenses. Also, within textiles industry, research into smart textiles through electronic circuit application is continuing.

 

As the transparent electrode that can replace ITO, Park suggested graphene and Ag nanowire complex. Ag nanowire reduces high sheet tension of graphene, and graphene prevents Ag nanowire’s oxidization, complementing each other. Park revealed that ≥90% transmittance and ≤30Ω/ㅁ was achieved through research. He emphasized as stretchability increased to 100%, it is suitable for stretchable display.

 

According to Park, transparent electrode can be applied to transparent stretchable sensor and transparent TFT as well as display. With confirmation of continued research regarding this issue, Park concluded his presentation.