3F starts construction of 1,100 tons of PI production plant annually

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China has entered the localization of PI. Although it has grown to the world’s highest level of LCD production, it is still only a few percent in the OLED panel market. In the OLED field, the Chinese government continues to invest heavily in panel makers, mainly BOE, to help China become the best production base. However, the supply chain of parts and materials that are essential for producing OLED is very poor.

The Chinese government has invested in a PI plant to make flexible substrates, which is the first step in flexible OLED manufacturing.

3F New Material, located in Changshu, started a project capable of producing 1,100 tons of PI per year. The project involved construction of a three-story production plant on a site of 2408 square meters with a total investment of 216 million yuan. The total building area is 7224 square meters, and after completion of the factory, it will have the capacity to produce 1,000 tons of PI for the substrate and 100 tons of transparent PI for the cover window.

Samsung Display, LG Display, and OLED sales depend on the operation of the Vietnamese module factory

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Samsung Display and LG Display, whose business trip to Vietnam was blocked by the Corona virus, are trying to prevent delays in OLED production by launching charter.

Samsung Display, which produces OLED for mobile devices, operates a line of OLED modules for smartphones in Bac Ninh, Vietnam, and Samsung Electronics also has smartphone manufacturing plants in Bac Ninh and Tai Nguyen. Samsung Display installed the foldable OLED module line 30K in December 2019. In this module factory, Samsung Display is producing foldable OLED modules for Galaxy Z flips, which Samsung Electronics has begun selling this year. LG Display invested a total of KRW 1 trillion in Haiphong, Vietnam in May 2016 to produce the OLED module, built a module factory and started operation in September of that year.

The Vietnamese government is blocking entry from Korea to prevent the spread of coronavirus. This has made it difficult for Korean companies with factories in Vietnam to travel to Vietnam. However, Samsung Display and LG Display are preparing a charter for the normal operation of their OLED module factory and are on a business trip to Vietnam.

If Samsung Display is unable to manage the Vietnamese module factory, Samsung Electronics will disrupt the production of the Galaxy Z Flip, which is the biggest game this year, and may cause huge losses and may be affected by the leading position in the foldable smartphone market. LG Display is also in an urgent situation. From the fourth quarter of last year, LG Display began to supply pOLED to Apple following Samsung Display, and pOLED shipments to Apple are increasing this year. As LG Display supplied pOLED to Apple, sales increased significantly last year. This year, LG Display’s Apple supply is expected to reach 15 million units.

Therefore, these two companies are desperate to manage the module factory in Vietnam to maintain the OLED business.

Molecular Glasses Receives U.S. Patent 10,593,886 For Improved OLED Device Lifetime

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The U.S. Patent Office has awarded patent number U.S. 10,593,886 to Molecular Glasses, Inc. for “OLED Devices with Improved Lifetime Using Non-Crystallizable Molecular Glass Mixture Hosts”

<Improved OLED device lifetime using OLEDIQ™, Source: molecularglasses.com>

The present invention provides an OLED multilayer electroluminescent device that includes a cathode, an anode, a light-emitting layer (LEL) disposed there between, and charge-transporting layers disposed between (A) the cathode and the light-emitting layer, (B) the anode and the light-emitting layer, or (C) both (A) and (B). The light-emitting layer (LEL) includes a host material and an emitter. The host material includes a high-entropy non-crystallizable molecular glass mixture, which includes hole-transporting capabilities, electron-transporting capabilities, or ambipolar capabilities. The ambipolar capabilities include hole-transporting capabilities and electron-transporting capabilities.

According to Mike Molaire, Molecular Glasses’ CEO and Founder, “OLEDIQ™ materials are amorphous, soluble small molecules that are non-crystallizable, which prevents aggregation of dopant emitters. This means OLEDIQ™ produces significant improvements in OLED lifetime and high reliability. This is an ideal platform for high-efficiency, long-lasting blue OLED. OLEDIQ™ materials can be used for both the vacuum-thermal deposition production process, as well as inkjet printing without any modification”.

 

The OLED emitting material market will grow to $ 1.9 billion by 2020

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UBI Research(www.ubiresearch.com), a company specializing in OLED market research, predicted that the market for OLED emitting materials for 2020 will rapidly grow to $ 1.9 billion.

According to the OLED emitting material market track published by UBI Research every quarter, the emitting material market in 2019 was $ 1.304 billion, up 39.2% from 2018’s $ 0.937 billion market.

The reason for the growth of the emitting market in 2019 is proportional to the growth of the OLED panel market for smartphones. This is because OLED shipments for smartphones in 2018 were 407 million units, but growth was 16% in 2019 at 474 million units. (Source: UBI Research 2020 OLED Display Market Track).

The reason why the emitting material market growth is greater than that of the panel market is that 6G flexible OLED factories of Chinese panel makers have started operation. The production amount is still small, but the yield is low, so the input of the substrate is twice the amount of production, so the consumption of emitting materials is very high. In addition, it is one of the reasons that the market for emitting materials has grown due to the small purchase volume compared to Samsung Display.

As a result of counting sales by emitting materials companies in 2019, UDC accounted for $ 233 million, accounting for 17.9% of total sales, and Samsung SDI accounted for $ 212 million (including Novaled sales), accounting for 16.2%.

In 2020, both panel makers’ capacity and utilization rate are expected to increase, and consumption of emitting materials is also expected to increase.

The total consumption of emitting materials in 2019 was 73 tons, but it is expected to increase to 102 tons in 2020.

Expected consumption for each material is 16.9 tons for HITL materials and 4.15 tons for blue host materials. Blue host and dopant materials are expected to increase rapidly from 2021 when Samsung Display starts mass production of QD-OLED.

Wuhan Tianma 6G OLED line installation delay

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The Tianma T4 plant in Wuhan has continued to produce even during the corona period, and the core equipment of the ph2 6G OLED line has already been brought in, but the equipment set-up is delayed due to the inability of overseas equipment companies to enter Wuhan.

In recent, as the number of corona virus spreaders in China, including Wuhan, has declined, equipment set-up is expected to resume from the second quarter, and mass production is expected to start after the third quarter.

The ph2 of Tianma T4 was signed on June 1, 2018, and a total of RMB 14.5 billion was invested. When the Ph2 setup is complete, the Tianma T4 plant will have a total of 35K Capa in 6G.

2020 OLED Manufacturing Equipment Market Forecast

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According to UBI Research’s annual equipment market track for 2020, the OLED manufacturing equipment market is expected to reach $ 9.51 billion in 2020. This is an increase of $ 1.2 billion compared to $ 8.31 billion in 2019.

Chinese panel makers have aggressively invested the 6G Flexible OLED line, but due to the high panel price, the adoption of flexible OLED produced in China in the smartphone market has not increased, leading to an oversupply of over 30% worldwide. For this reason, Korea has stopped investing in 6G flexible OLED, and Chinese panel makers are also delaying their investment time slightly.

However, by 2020, Samsung Display’s investment in the 8.5G QD-OLED 30K line began, and the equipment market will remain at the 2019 level.

Canon enters OLED materials business

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Canon is considering the OLED materials business as the adoption of OLED panels such as smartphones and TVs is spreading. OLED panels are used in electronic finders in Canon’s mirrorless cameras.

Although no specific production date has been announced, the company will focus on research and development, group companies in Fukui Prefecture, and Fukui Canon.

Canon Tokki, the No. 1 OLED evaporator market share, is a subsidiary.

Canon is developing TADF luminescent materials as Cu-complex compounds. (Japanese Patent JP2011213643A)

OPPO Launches All-round 5G Flagship Find X2 Series with Industry-leading Screen

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OPPO unveiled its Find X2 series March 6, 2020 – a flagship lineup of 5G devices that delivers a powerful camera experience and battery life, with one of the most advanced screens in the industry.

In the 5G era, with the improvement of the network, users are now consuming content at a much faster rate and simultaneously have higher requirements for the content quality. Catering to these needs, Find X2 is equipped with a 120Hz QHD+ AMOLED screen, an all-round ultra-vision-camera system, the industry’s fastest 65W SuperVOOC 2.0 flash charging technology and the most advanced 5G mobile platform—Snapdragon 865. The Find X2 Pro is also the first mobile phone to support all-pixel omnidirectional focus and up to 12bit photo capturing.

Both Find X2 and Find X2 Pro are equipped with an OPPO customized 120Hz 6.7inch QHD+ Ultra Vision Screen with more than one billion variations of color display capabilities, bringing a visual revolution in resolution, color, refresh rate and brightness. With a resolution of 3168×1440, 513 ppi, ultra-low screen reflectivity and a maximum screen brightness of up to 1200nit, it creates a clear and comfortable display in any environment.

The Find X2 series adopts a front and back sleek double-curve body design. The front of Find X2 series is covered with Corning Gorilla’s sixth-generation glass panel. The advanced COP packaging technology and the 67.8° curved surface design create a visually borderless effect, making the phone round and smooth to touch.

AP System supplies ELA equipment to Chongqing BOE B12

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AP System was selected as the final bidder for BOE’s B12 line ELA (eximer laser annealing) equipment.

ELA is an essential equipment to make low temperature polysilicon (LTPS) TFT for OLED. Eximer laser crystallizes a-Si into polysilicon. It is called LTPS because it makes polysilicon without applying high heat.

In this bid, BOE presented not only equipment quality but also technical competitiveness, easy operation, and maintenance as a supply condition. The AP system met all these requirements and became a final equipment supplier. The official PO has not come out yet.

BOE B12 plans to install eight ELA units. AP System also supplied ELA equipment to BOE’s B7 and B11.

The impact of the corona virus on the OLED market in 2020

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Dark clouds are approaching Korean industry by the corona virus that has been blown since the beginning of the year. Wuhan, the birthplace of the corona virus, is badly affecting the Chinese display industry because it is a key place where Chinese display makers are building large production bases.

Wuhan and other plant set-ups are experiencing difficulties due to the lack of manpower needed to build the line. At the same time, the utilization rate of the entire supply chain in China is falling sharply, as the labor force of parts and materials manufacturers in China is delayed to return to the factory. In the smartphone industry, the center of the OLED industry, iPhone production is affected in the first quarter. Foxconn’s factories, which produce iPhones in Zhangzhou and Shenzhen, China, are operating at 50% at end-February. This is because manufacturing workers are returning to the factory late. Companies such as Huawei, Xiaomi, Oppo, and Vivo are also hampering smartphone production due to delays in parts procurement.

Nevertheless, the production of OLED smartphones is not much affected yet. First, Samsung Display’s panel production plant, which accounts for 86.3% (2019) of OLED shipments for smartphones, is located in Korea, while the module plant in Vietnam is not affected by China. In addition, the supply chain has no effect as most of the material production bases that make up OLED panels (including modules) are also in Korea.

Samsung Display’s OLED production for smartphones in January and February totaled 48 million units, less than 2 million units compared to 50 million units shipped in the same period in 2019. Of these, 14 million and 17 million units were supplied to Chinese smartphone makers in 2019 and 2020, respectively. This year, more than 3 million units are shipped. So far, Samsung Display’s OLED business is not affected by the corona virus.

The total market share of Chinese OLED panel makers in 2019 is 11.7%. By February, the panel utilization rate of Chinese OLED panel makers was maintained at 80%. The impact of factory operation due to lack of manpower is about 20% because most of the display manufacturing industry is driven by automated facilities. Chinese OLED makers import most of the major materials, including light emitting materials, from Korea and Japan, so they are hardly affected by the corona virus.

The parts procurement status of smartphone makers in China affects the market. If Chinese suppliers, including Huawei, fail to procure parts in China, smartphone production will be hampered. However, as Samsung Display’s OLED production for China is progressing smoothly, Chinese smartphone makers have a strategy of maintaining OLED smartphones, which are expensive brands.

In addition, the first quarter is the off-season with the lowest shipment season, so even if it is difficult to operate a smartphone manufacturing plant until March, the impact on the overall market is about 10%. After the second quarter, if the corona virus subsides, demand can resume.

The problem is from March. China’s corona virus has slowed down, but South Korea has been expanding since the last week of February. There is someone has a virus at Samsung’s Gumi smartphone manufacturing plant. In addition, the Vietnamese authorities, concerned about the influx of South Korea’s virus, refused to visit Koreans, which may make it difficult for the headquarters to properly deal with problems with Samsung Display’s module plant management in Vietnam.

Most important of all, the corona virus is spreading all over the world, and economic activity is severely reduced. In China, the entrance of the apartment is blocked, so it is difficult to bring TV. The Chinese TV market is shrinking. Many people are refusing to go out because they are concerned about a corona virus infection, so fewer people visit a store and buy a smartphone. Consumer sentiment is falling significantly.

Assuming that the corona virus crisis will end in March in Korea and China, the impact of the smartphone OLED industry on 2020 is estimated to be about 5%, but if it is prolonged, it may be adversely affected by more than 10%. Assuming that the corona virus crisis will end in March, the impact of the smartphone OLED industry on 2020 is estimated to be around 5%, but if it continues until the first half of the year, it could be adversely affected by 10%.

The OLED business for TV is slightly different. LG Display’s factories that produce exclusive OLED panels for TVs are located in Paju, Korea, and Guangzhou, China. The Paju plant is not disrupted at all. Like OLEDs for smartphones, parts and components are mostly supplied by Korean and Japanese companies, so Paju factory is not affected by China.

The problem is the Guangzhou plant. LG Display has been expected to produce panels since September 2019, but its supply has been delayed due to poor panel lifetime. LG Display has begun production of panels again this year and is undergoing product tests from customers. Recently, however, the corona virus has begun to spread in Korea, making it difficult for Korean engineers to go to Guangzhou. Even if the corona virus disappears in the first quarter in China and the factories operate normally, it may take some time before the panel is supplied from the Guangzhou plant.

According to Ubi Research’s OLED market track, the 2020 forecast is 4.95 million units without considering the corona virus situation, of which 750,000 OLED panels for TV can be produced by LG Display in the first quarter. If the 55-inch production volume is large, up to 800,000 units can be produced. Since the data were prepared in anticipation that panels produced at the GuangZhou plant will be available from the second quarter, LG Display’s panel supply is expected to be 1.4 million units in the second quarter.

However, it is possible that production will be delayed after May if the customer’s quality certification of panels produced at Guangzhou plant is delayed due to the Korean coronavirus rather than the Chinese coronavirus. In that case, the annual TV panel production could be reduced by about 200,000 units, which is expected to decrease by 4% from the estimated total. However, if the corona virus is prolonged by June, it can cause up to 10% of adverse effects. The market should consider 500,000 fewer than expected.

Galaxy S20 series, Korea’s first day of opening about 70,000 units

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The opening volume of Samsung’s new smartphone Galaxy S20 series on the first day in Korea is half that of last year’s Galaxy S10.

According to the Korean telecommunications industry on February 28, the opening volume of the Galaxy S20 series is estimated at about 70,800 units. This figure is about 50% lower than the 140,000 units of the Galaxy S10, which was released in March last year.

In the industry, the Galaxy S20 Ultra is equipped with an 108 million pixel camera, so it was expected that the S20 series, which greatly enhanced the camera function, will be in high demand.

The decrease in the opening volume of the Galaxy S20 is estimated to have reduced demand for the Galaxy S20 due to the decrease in offline visitors due to the spread of the new corona virus.

LG Display named Huawei flexible OLED supplier for new smartphone P40 Pro

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LG Display is the top OLED company with a monopoly market in the production of OLED panels for TVs, but the performance was low in the flexible OLED market for smartphones until the first half of 2019.

LG Display built a flexible OLED line after Samsung Display and focused on panel sales, but failed to supply flexible OLED by pushing BOE to Huawei’s P30 Pro model in 2019. However, in the second half of 2019, it succeeded in supplying panels to Huawei for Mate30 Pro, and began supplying flexible OLED for iPhone to Apple.

Huawei’s P40 Pro shipment target is 12 million units, and LG Display is expected to supply 50%. The variable is a new coronavirus. It could change Huawei’s smartphone launch schedule and volume.

Huawei is highly dependent on domestic demand, and coronaviruses can reduce shipments by more than 10%.

Compal develops 13-inch foldable PC FlexBook

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Compal, an ODM for notebook and mobile devices, has developed a prototype foldable hybrid tablet that can be equipped with a keyboard. Similar to Lenovo’s ThinkPad X1 Fold, Compal’s FlexBook is a 13.1 tablet with two speakers at the bottom, two USB-C ports, and a volume button on the side.

The tablet can be folded in half with a foldable OLED and a zero gap lay flat hinge. Fold in half to use it like a notebook. Attach a keyboard to make it easier to use. This product can use stylus.